Modular feeder handles up to 80,000 caps/hr

Packaging machine manufacturer Gebo Cermex is taking on a modular platform which can handle up to 80,000 bottle caps per hour.

To be used for Gebo's Aidlin cap brand, the OptiFeed platform offers optimised ergonomic performance for operators and a significant increase in energy efficiency.

Based on 'Waterfall’ technology, it features a new kinematic set-up which allows for positive, individual handling of each bottle cap or crown.

The platform comprises four key components: the cap hopper, which feeds the machine; the Waterfall cap sorting system; the cap distribution and elevation system; and the extender arm which allows the height to be adjusted to fit the required connection point.

The new configuration has allowed Gebo to reduce the total height of the Waterfall cap sorting and elevating system to just 2.1m, allowing operators to access the machinery from ground level.

Once they have been positioned, the caps are extracted from the Waterfall unit by a servo-motor powered belt. They are then lifted up in a controlled and reliable way via a second belt with brackets.

Gravity carries the caps over the final few centimetres to the capping machine.

The first cap feeders from the new platform will be delivered this month, available first to European clients, and then to the rest of the world.

The existing Aidlin range will be gradually updated to incorporate the platform.